Crash safety · Semiconductor thermal

Foundation physics modelsat the speed of software

Dynovia trains AI solvers on high-fidelity simulation so engineering teams can explore thousands of crash and thermal scenarios in the time one finite-element run used to take.

1,000×faster than explicit FEA
< 3%peak-response error vs. solver truth
12M+simulated states in the training corpus
2physics domains in production

One model family for the full engineering loop

01 / Explore

Design exploration

Sweep geometry, material, and load-case parameters interactively. Every variant returns a full field solution in seconds, not overnight.

02 / Evaluate

Virtual certification

Run thousands of regulated load cases — FMVSS, Euro NCAP, JEDEC thermal cycles — and surface the failures worth putting on a physical rig.

03 / Generate

Synthetic physics data

Turn a handful of validated solver runs into a labeled corpus that trains, fine-tunes, and stress-tests your own downstream models.

See how Dynovia accelerates your domain

Purpose-built model families for the physics that gates your release schedule.

Full-vehicle deformation field during a frontal rigid-barrier impact, coloured by stressFrontal rigid barrier · 56 km/h · deformation field
Vehicle crash safetyProduction

Predict structural deformation, crash pulse, and occupant injury metrics across the full load-case matrix — before a single body-in-white exists.

  • Full-vehicle and sub-structure deformation fields
  • HIC, chest deflection, and intrusion metrics per case
  • Frontal, offset-deformable-barrier, side pole, and rollover
8 sper full-vehicle load case
See solution
Crash safety

Author load cases locally,solve them in the cloud

  • 01Describe a load-case matrix in Python from your own environment — no GPU, no solver license, no meshing session.
  • 02Dispatch thousands of variants to Dynovia Cloud and stream deformation fields, crash pulses, and injury metrics back as they finish.
  • 03Wire the suite into CI so every geometry change is re-certified against the full regulatory matrix.
frontal_ncap.py· bev-platform-c
cloud connected
from dynovia import CrashStudy, LoadCase, sweep
from dynovia.metrics import HIC15, intrusion
 
@sweep(suite="bev-platform-c", variants=1024)
def frontal_ncap(study: CrashStudy) -> None:
body = study.load("cad/bodyinwhite_v7.step")
body.material("front_rails", "DP980", gauge=sweep.uniform(1.2, 2.4))
 
case = LoadCase.rigid_barrier(speed_kph=56, overlap=1.0)
result = study.run(body, case, horizon_ms=120)
 
study.require(HIC15(result) < 700) # occupant
study.require(intrusion(result, "toepan") < 90) # mm
variants 1,024horizon 120 mswall time 2m 14sest. cost $38.60
Crash pulse · B-pillar
g vs ms
382919100120 msdeceleration (g)
Dynovia Explicit FEAΔ 2.4%
Occupant metrics
worst case of 1,024
HIC15612
limit 700
Chest deflection34 mm
limit 42 mm
Toepan intrusion71 mm
limit 90 mm
Femur load5.9 kN
limit 9.1 kN
Load-case suite · bev-platform-c
1,024 variants dispatched
ScenarioRunsPassStatus
frontal-rigid-5625698%completed
odb-64-offset25696%completed
side-pole-3219293%completed
small-overlap-6419289%review
rear-impact-8012899%completed
soc_n3p_floorplan.gds· steady state
solved in 0.42 s
PKG · FCBGA 17×17 · 3 mm lidCPU · P-cluster104.2 °CCPU · E-cluster78.4 °CGPU91.6 °CNPU69.3 °CISP63.1 °CSRAM bank58.7 °CSerDes PHY73.5 °CI/O54.9 °CTj,max 104.2 °C11095806550°C
ambient 35 °CTDP 18.4 Wθja 3.8 °C/Wmesh 1.2M cells
Transient response
Tj vs s
1179676553430 s burstTj (°C)
Dynovia CHT solverΔ 0.4 °C
Hotspot ranking
Tj limit 110 °C
CPU · P-cluster6.8 W · margin 5.8 °C
104.2 °C
GPU5.1 W · margin 18.4 °C
91.6 °C
CPU · E-cluster1.9 W · margin 31.6 °C
78.4 °C
SerDes PHY1.2 W · margin 36.5 °C
73.5 °C
Semiconductor thermal

Junction temperaturein the design loop

  • 01Feed a floorplan and a power map; get a resolved die, package, and board temperature field in under a second.
  • 02Sweep placement, TSV density, TIM selection, and cooling strategy interactively instead of waiting on overnight CFD.
  • 03Transient models capture workload-driven hotspot migration, not just the steady-state worst case.

High-fidelity physics modules, off the shelf

Start from validated model families and material libraries, or fine-tune on your own solver data behind your firewall.

Solver cores

6 cores

Explicit dynamics, conjugate heat transfer, electro-thermal, nonlinear statics, fatigue, multiphase.

Material models

480+ models

Advanced high-strength steels, aluminium, composites, adhesives, mold compounds, TIMs, and interconnect stacks.

Geometry ingestion

automatic

STEP, CAD assemblies, GDSII floorplans, and existing solver decks converted to model-ready representations.

Validation suites

1.2k cases

Reference solutions from LS-DYNA, Abaqus, and Icepak-class solvers with published error envelopes.

explicit dynamicsconjugate heat transferelectro-thermal couplingcontact & self-contactstrain-rate plasticityspot-weld failureTSV networksdie-attach interfacesairflow & forced convectionmold compound cureoccupant kinematicsmesh-free field decodingexplicit dynamicsconjugate heat transferelectro-thermal couplingcontact & self-contactstrain-rate plasticityspot-weld failureTSV networksdie-attach interfacesairflow & forced convectionmold compound cureoccupant kinematicsmesh-free field decoding
Validation

Validated against solver truth

Held-out geometries and load cases never seen during training, scored against production finite-element and CFD references.

Load caseReference solverScored metricErrorSpeed-up
Frontal rigid barrier · 56 km/hExplicit FEAPeak intrusion2.4%1,100×
Offset deformable barrier · 64 km/hExplicit FEACrash pulse (OLC)2.9%940×
Side pole impact · 32 km/hExplicit FEADoor intrusion velocity3.4%1,260×
Mobile SoC · steady stateConjugate heat transferJunction temperature0.4 °C2,300×
3D-IC stack · transient burstConjugate heat transferHotspot rise time1.8%1,800×
Power module · thermal cyclingElectro-thermal FEAΔT per cycle2.1%760×

Held-out geometries and load cases · single A100-class GPU vs. 64-core CPU solver reference · full methodology available under NDA

Research

Physics you can defend in review

Dynovia models are built to be audited. Every prediction ships with a calibrated uncertainty band, a provenance record of the training corpus, and a reference solver comparison — the evidence a safety case, a customer qualification, or a program review actually requires.

01

Conservation-aware architecture

Momentum, mass, and energy budgets are enforced as model constraints rather than hoped for, keeping rollouts stable far past the training horizon.

02

Calibrated uncertainty

Each field prediction carries a per-region confidence estimate, so engineers know exactly when to fall back to a full solver run.

03

Traceable provenance

Model cards record every solver version, mesh resolution, and material card that contributed to a given checkpoint.

04

Deploy where the data lives

Run in Dynovia Cloud, in your VPC, or fully air-gapped on premise for ITAR and export-controlled programs.

Broader impact

Why foundation physics is a national-competitiveness problem

Vehicle safety

Regulatory load-case coverage that is today rationed by solver cost becomes exhaustive, moving safety findings earlier in the program.

Domestic semiconductors

Thermal design closure at the speed of layout iteration shortens the path from architecture to tape-out for U.S. fabless and packaging teams.

Workforce & access

Small suppliers without solver licences or HPC clusters get the same physics fidelity through a browser and a Python API.

Bring foundation physicsinto your engineering loop

Tell us the load case or thermal problem that gates your schedule. We will run it against our models and show you the comparison.

hello@dynovia.ai